kobayashiGT Internal Moderator July 4, 2024 Share July 4, 2024 On 7/3/2024 at 11:24 PM, Gnahp said: wanted to ask you guys for opinion this is the brake wear sensor it has two wires, a two-prong connector this is how it worn on my previous W204, triggered the brake wear message do you guys think:- 1. the two wire is a loop, the wear breaks the wire, causing open circuit, triggering the brake wear message 2. the two wire both connected to +12V, the wear grind away the plastic insulation on the tip, allowing the probe to touch the brake rotor (GND/ground) to form a close circuit, triggering the brake wear message looking at the way it worn on my old W204, I am more incline to No.2 option 2 the reading will be more realistic right? If can touch the sensor, means the brake really botak liao. ↡ Advertisement 1 Link to post Share on other sites More sharing options...
Gnahp Turbocharged July 5, 2024 Share July 5, 2024 I wanted to follow the book by using mercedes pad grease went to 3 merc stockists, all shake head wave hands 2 Link to post Share on other sites More sharing options...
Gnahp Turbocharged July 5, 2024 Share July 5, 2024 I made some measurements with digital caliper for those who might be interested total friction material thickness = 11mm (100%) thickness where brake wear message triggered = 3mm (27%) for my driving pattern, it took 101,000km to wear 8mm (11-3) meaning I can still drive for another 38,000km before metal grind metal 😁 plenty of buffer I would say, if I see brake pad wear warning message during a road trip less than 38,000km from home, still can make it back before it botak Link to post Share on other sites More sharing options...
Gnahp Turbocharged July 5, 2024 Share July 5, 2024 measuring the rear brake disk thickness new = 22.0mm minimum thickness = 19.4mm current thickness at 102,000km = 21.0mm will hit minimum thickness at 265,000km, most likely change car already 😁 if your brake disk has these dimples (they are not through holes) on the surface, they are disk thickness indicators when they disappeared, meaning your brake disk is at the minimum thickness, time to change 2 Link to post Share on other sites More sharing options...
Gnahp Turbocharged July 5, 2024 Share July 5, 2024 before start work, got to retract the electronic parking brake through the menu can hear the sound of both electronic parking brake motors winding back 1 Link to post Share on other sites More sharing options...
Gnahp Turbocharged July 5, 2024 Share July 5, 2024 taking things apart 1 Link to post Share on other sites More sharing options...
Gnahp Turbocharged July 5, 2024 Share July 5, 2024 spent a long time cleaning those recessed areas where the pad sits apply grease, sparingly 1 Link to post Share on other sites More sharing options...
Gnahp Turbocharged July 5, 2024 Share July 5, 2024 new pads in push the caliper piston back clean the old grease on the sliding pins and apply fresh grease clean the mating surfaces where the wheel meets the brake rotor put everything back, torque them up with torque wrench, reset the electronic parking brake back to normal position, apply brake until getting a firm pedal, gao tim 1 Link to post Share on other sites More sharing options...
Gnahp Turbocharged July 5, 2024 Share July 5, 2024 On 7/3/2024 at 11:24 PM, Gnahp said: wanted to ask you guys for opinion this is the brake wear sensor it has two wires, a two-prong connector this is how it worn on my previous W204, triggered the brake wear message do you guys think:- 1. the two wire is a loop, the wear breaks the wire, causing open circuit, triggering the brake wear message 2. the two wire both connected to +12V, the wear grind away the plastic insulation on the tip, allowing the probe to touch the brake rotor (GND/ground) to form a close circuit, triggering the brake wear message looking at the way it worn on my old W204, I am more incline to No.2 to answer my own question after checking with multimeter, it's No. 1 1 Link to post Share on other sites More sharing options...
Beregond Supersonic July 5, 2024 Share July 5, 2024 On 7/6/2024 at 5:09 AM, Gnahp said: taking things apart I am guessing this is the front? 1 Link to post Share on other sites More sharing options...
Mkl22 Supersonic July 5, 2024 Share July 5, 2024 On 7/5/2024 at 4:02 PM, Gnahp said: I wanted to follow the book by using mercedes pad grease went to 3 merc stockists, all shake head wave hands Order via min hoe? the rest of the useless stockist will reject. 1 Link to post Share on other sites More sharing options...
Mkl22 Supersonic July 5, 2024 Share July 5, 2024 On 7/6/2024 at 5:27 AM, Gnahp said: to answer my own question after checking with multimeter, it's No. 1 Funnily that Japanese makes and majority of car have no brake wear sensor. Except Ang mo chia…. I wonder why they bother. 1 Link to post Share on other sites More sharing options...
Gnahp Turbocharged July 6, 2024 Share July 6, 2024 On 7/6/2024 at 7:34 AM, Beregond said: I am guessing this is the front? this is the rear brake front brake pads also very near to the limit, the car will give message anytime 1 Link to post Share on other sites More sharing options...
Gnahp Turbocharged July 6, 2024 Share July 6, 2024 On 7/6/2024 at 7:55 AM, Mkl22 said: Order via min hoe? the rest of the useless stockist will reject. I will use other generic pad grease that I have at home, I am not that OCD lah 😁 Link to post Share on other sites More sharing options...
Gnahp Turbocharged July 6, 2024 Share July 6, 2024 On 7/6/2024 at 7:57 AM, Mkl22 said: Funnily that Japanese makes and majority of car have no brake wear sensor. Except Ang mo chia…. I wonder why they bother. the rest of the cars have this, KISS (keep it simple stupid), I like even my wife also won't ignore it and will tell me about it the warning message on screen type, she will just press OK and ignore 2 Link to post Share on other sites More sharing options...
Mkl22 Supersonic July 6, 2024 Share July 6, 2024 2-3mm is about the limit. Go any less and the pad material might drop off from the metal backing. if you see the construction of the brake pad you know what I mean. 1 Link to post Share on other sites More sharing options...
Gnahp Turbocharged July 6, 2024 Share July 6, 2024 On 7/6/2024 at 4:13 PM, Mkl22 said: 2-3mm is about the limit. Go any less and the pad material might drop off from the metal backing. if you see the construction of the brake pad you know what I mean. you are right 👍 especially when the pads have tapered wear Link to post Share on other sites More sharing options...
Beregond Supersonic July 6, 2024 Share July 6, 2024 On 7/6/2024 at 12:45 PM, Gnahp said: this is the rear brake front brake pads also very near to the limit, the car will give message anytime the rear brake, how u open the brake caplier??👍 ↡ Advertisement Link to post Share on other sites More sharing options...
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